Expert FANUC Servo Motor Repair Services for Reliable Performance

Quick Facts on FANUC Servo Motor Repair:

  • Critical for Precision: Servo motors control the movement of CNC machines. Their performance is crucial.
  • Common Issues: Erratic movement, jitters, and failure to move precisely.
  • Repair or Replace: Repairing is often quicker and more cost-effective than replacement.
  • Expertise Matters: Choose a service with extensive FANUC repair experience.
  • Turnaround Time: Professional repair services offer quick turnaround, minimizing downtime.

FANUC servo motors are at the heart of your CNC machinery. When they stutter, so does your production. Is your CNC machine moving erratically or not at all? You might be facing a servo motor issue. Finding a repair service that ensures reliable performance without a long downtime is critical.

At MZI Precision, we understand the urgency and the need for expert repair services for your FANUC servo motors. With experience in OEMs and a commitment to speedy turnarounds, we aim to get your CNC machines back to peak performance as swiftly as possible. Repairing a servo motor not only saves time and resources but also maximizes the lifespan of your machinery.

Choosing the right repair service is not just about fixing the problem. It’s about ensuring your operations run smoothly without unexpected hitches. Here’s an infographic that highlights the importance of FANUC servo motor repair and the benefits of choosing MZI Precision:

The benefits of choosing MZI Precision for FANUC Servo Motor Repair: Expertise in OEMs, Rapid Turnaround Times, High-Quality Repairs, and Exceptional Service and Support - fanuc servo motor repair infographic pillar-3-steps

Stay ahead of production challenges with reliable, expert FANUC servo motor repair services.

Understanding FANUC Servo Motor Issues

When it comes to FANUC servo motor repair, understanding the common issues that can arise is the first step towards ensuring their reliable performance. These motors are crucial for the precise movements and operations in various industrial applications. Here, we break down the typical problems and the methods we use to diagnose and fix them.

Feedback Repair and Realignment

The feedback mechanism in a servo motor is critical for accurate positioning. If the feedback device, such as an encoder or resolver, is misaligned or malfunctioning, it can lead to positioning errors. Realignment and repair of these devices are precise tasks that require expert handling to ensure the motor functions as intended.

Testing Methods

Ohm Testing is a straightforward yet essential diagnostic tool. By measuring the resistance (ohms) between the motor’s phases, we can identify issues such as short circuits or open circuits. A normal range should be between 0.3 and 2.0 ohms. Anything outside this range indicates a problem that needs further investigation.

Carbon Dust Buildup

Over time, the carbon brushes in DC servo motors wear down, leading to carbon dust accumulation inside the motor. This buildup can cause short circuits and other failures. Part of our repair process involves thoroughly cleaning the motor to remove this contamination and prevent future issues.

Armature Failure

In both AC and DC FANUC servo motors, the armature can fail due to excessive carbon dust buildup or other factors. Unlike many repair services that might consider such motors beyond help, we have the capability to rewind armatures and replace commutators. This approach not only saves the motor but also extends its life significantly.

By addressing these common issues with precision and care, we ensure that each FANUC servo motor we repair meets the highest standards of performance and reliability. Our detailed understanding of these motors’ intricacies allows us to offer comprehensive repair solutions that keep your operations running smoothly.

Comprehensive Repair Solutions for FANUC Servo Motors

At MZI Precision, we understand the importance of keeping your FANUC servo motors running at their best. That’s why we offer comprehensive repair solutions that cover everything from AC and DC servo motor repairs to endbell replacements and armature rewinding. Here’s how we tackle these challenges:

AC Servo Motor Repair

  • Final Testing: We use the same FANUC controls and drives found in your application for testing, ensuring repairs meet operational standards.
  • Reverse Engineering: When parts like endbells are labeled unrepairable by the manufacturer, we reverse engineer and manufacture new ones, ensuring a broader range of repair options.
  • Epoxy Paints: Our paint department applies high-quality epoxy coatings to seal exposed laminations, protecting your motor from contaminants and extending its lifespan.

DC Servo Motor Repair

  • Bearings Replacement: All repaired motors come back with new bearings, ensuring smooth operation.
  • Seals and Carbon Brushes Replacement: We replace worn-out seals and carbon brushes, a crucial step to prevent future failures.
  • New Coat of Paint and Nameplate Replacement: Every motor gets a fresh coat of paint and a new nameplate, making it look and operate as good as new.

Our approach to FANUC servo motor repair is not just about fixing what’s broken; it’s about enhancing the motor’s overall performance and reliability. By using OEM parts, performing detailed testing, and applying protective coatings, we ensure your motors are prepared to meet the demands of continuous industrial use.

Our inventory of hard-to-find parts and our ability to manufacture replacements for discontinued items mean that we can repair motors that others might consider beyond help. With MZI Precision, you get a partner committed to extending the life of your FANUC servo motors, saving you both time and money over the costs of replacement.

Testing and Quality Assurance

At MZI Precision, we understand that the key to delivering reliable FANUC servo motor repair services lies in our comprehensive approach to testing and quality assurance. Each motor that comes to us goes through a rigorous series of tests to ensure it meets our high standards for performance and reliability. Here’s how we do it:

Electrical Testing

We start with electrical testing to catch any issues that might not be visible on the surface. This includes checking for shorts, opens, and ground faults. We measure resistance and insulation to ensure everything is within the manufacturer’s specified range.

Mechanical Testing

Mechanical integrity is crucial for the longevity of a servo motor. We check for any mechanical wear or damage, including bearing conditions, shaft alignment, and any signs of physical impact that could affect performance.

Load Testing

We don’t just want the motor to work; we want it to work under the conditions it will face in its everyday environment. Load testing helps us see how the motor performs under various loads, ensuring it can handle the demands of its application.

Back EMF Testing

Back Electromotive Force (EMF) testing is vital for understanding the motor’s efficiency and ensuring that the magnetic fields are functioning correctly. It’s a clear indicator of the motor’s health and performance capabilities.

Magnetic Strength

We assess the magnetic strength of the motor to ensure it hasn’t degraded over time. A loss in magnetic strength can lead to a decrease in performance and efficiency.

Independent Torque Testing

Torque is the motor’s ability to perform work. By conducting independent torque testing, we can verify that the motor delivers the power needed for its specific applications.

Ensuring Precision and Reliability

Ensuring that a repaired FANUC servo motor can be trusted in critical applications means paying attention to every detail. Here’s how we guarantee precision and reliability in every repair:

  • Shaft Tolerance Verification: Even minor deviations can lead to significant issues. We verify shaft tolerance to ensure smooth operation and prevent undue wear on other components.

  • Stator Winding Checks: Stator windings are essential for motor operation. We check for any signs of damage, degradation, or improper winding that could affect performance.

  • Feedback Device Alignment: The feedback device is critical for the accurate control of the servo motor. We ensure it’s perfectly aligned and functioning as intended for precise motor control.

  • Detailed Mechanical Checks: Every component, no matter how small, is inspected and tested. From seals to bearings and beyond, we make sure every part of the motor is in top condition.

By focusing on these areas, we ensure that every FANUC servo motor repair we undertake at MZI Precision meets our strict standards for quality and reliability. Our detailed approach to testing and quality assurance means you can trust us to deliver servo motors that perform reliably in even the most demanding applications.

Cost-Effective Alternatives to Replacement

Facing a malfunctioning FANUC servo motor can lead to a critical decision: to repair or replace. At MZI Precision, we understand the importance of this decision and its impact on your operations and budget. Let’s explore why choosing to repair with us can be a more cost-effective and sustainable option.

Brake Servo Replacement Cost

The cost of replacing a servo motor can be significant, often running into thousands of dollars depending on the model and specifications. Comparatively, repairing a servo motor with us can be much more economical. For instance, a typical brake servo replacement might range from £250 to £400, highlighting the potential savings when opting for repair services over outright replacement.

Inventory of Discontinued Parts

One of the challenges with older or less common FANUC servo motors is the availability of parts. At MZI Precision, we’ve built an extensive inventory of discontinued and hard-to-find parts. This means we can repair motors that others might consider beyond help, extending the life of your equipment and further reducing the need for costly replacements.

Manufacture Compatible Replacements

In cases where OEM parts are no longer available or are prohibitively expensive, we don’t just give up. Our team has the capability to reverse engineer and manufacture compatible replacement parts. This not only saves you money but also ensures your servo motors return to you functioning as good as new, if not better.

Repair vs. Replacement Analysis

When you bring your FANUC servo motor to us, we don’t just dive into repairs. We start with a thorough analysis to determine the most cost-effective course of action. By considering factors like the extent of damage, the cost of necessary parts, and the impact of downtime, we provide you with a clear comparison between the costs of repair and replacement. This ensures that you can make an informed decision that aligns with your operational and financial goals.

Practical Example:

Imagine your FANUC servo motor is facing issues due to worn-out carbon brushes and a damaged armature. Instead of suggesting an expensive replacement motor, we might find that replacing the brushes and rewinding the armature is a far more cost-effective solution. This approach not only saves you money but also contributes to sustainability by extending the life of existing equipment.

At MZI Precision, our goal is to provide you with cost-effective alternatives to replacement that don’t compromise on performance or reliability. With our expertise in FANUC servo motor repair, extensive inventory of parts, and ability to manufacture replacements, we offer solutions that keep your operations running smoothly without breaking the bank. Trust us to deliver the exceptional service and support you need, with a focus on maximizing the value of your investment in FANUC servo motors.

Frequently Asked Questions about FANUC Servo Motor Repair

Can a servo motor be repaired?

Absolutely. Most issues with FANUC servo motors can be fixed. This includes problems such as electrical issues, wear and tear, control signal inaccuracies, and abnormal motor temperature or feedback signals. Our expertise at MZI Precision allows us to diagnose and repair a wide array of issues, ensuring your servo motor returns to optimal performance.

How do you test a Fanuc servo motor?

Testing a FANUC servo motor involves several steps to ensure its functionality:

  1. Disconnect All Power: Safety first. Make sure all power sources are disconnected to avoid any accidents.
  2. Ohm Testing: Using a meter set to ohms, test the connections between T1 to T2, T2 to T3, and T1 to T3. You’re looking for readings between 0.3 and 2.0 ohms, which indicate healthy coils. Most healthy motors show about 0.8 ohms. A reading of zero indicates a short between phases, suggesting repairs are needed.

This process helps identify electrical issues that could be affecting your servo motor’s performance.

How much is a servo repair?

The cost of repairing a servo motor, such as a brake servo, can vary significantly depending on the extent of the damage and the specific repairs needed. However, to give you an idea, a brake servo replacement might cost between £250 to £400, with the average around £320. Repair costs are usually lower, making it a cost-effective alternative to replacement. By choosing to repair with MZI Precision, you not only save on costs but also benefit from our extensive inventory of parts and our capability to manufacture replacements for discontinued parts. This approach extends the life of your servo motor while ensuring it performs reliably.

At MZI Precision, we’re committed to answering your questions and providing the expert repairs needed to keep your FANUC servo motors running smoothly. Whether you’re dealing with a specific issue or just seeking general maintenance, our team is equipped with the knowledge and resources to deliver reliable, cost-effective solutions.

Nationwide CNC Servo Motor Servicing

At MZI Precision, we understand the critical role FANUC servo motors play in the manufacturing industry, especially for companies in the aerospace sector. That’s why we offer comprehensive nationwide CNC servo motor servicing to ensure your operations run smoothly and efficiently, minimizing downtime and maximizing productivity.

Nationwide Service

No matter where you are located in the United States, we’ve got you covered. Our nationwide service ensures that you can access our expert FANUC servo motor repair services no matter your location. We make it easy for you to send us your motors for repair, with shipping options designed to be fast and secure.

Quick Turnaround

We know that time is money. That’s why we prioritize a quick turnaround for all our repair services. Our goal is to get your servo motors back to you as quickly as possible, in prime condition, so you can resume your operations with minimal delay. Our efficient processes and expert team allow us to diagnose and repair your motors swiftly, ensuring you’re back up and running in no time.

Emergency Service

Unexpected downtime can be costly. If you find yourself in a bind with a servo motor failure, we offer emergency services to address your needs promptly. Our emergency service is designed to provide you with the fastest possible response and repair time, helping you minimize the impact of any unplanned downtime.

One Year Warranty

We stand behind the quality of our work. That’s why we offer a one-year warranty on all our servo motor repairs. This warranty reflects our confidence in our services and our commitment to providing you with repairs that last. You can rest assured knowing that your repaired servo motor is guaranteed for reliability and performance.

Customer Testimonials

Don’t just take our word for it. We’ve served numerous clients nationwide, providing them with expert FANUC servo motor repairs that meet and exceed their expectations. Our clients appreciate our dedication to quality, speed, and customer service. Here are a few words from our satisfied customers:

“Thanks to MZI Precision, our CNC machines are running smoother than ever. Their quick turnaround and expert repairs have made a significant difference in our operations.” – Aerospace Industry Client

“Exceptional service from start to finish. MZI Precision’s team not only repaired our servo motor but also provided us with valuable maintenance tips. Highly recommended.” – Manufacturing Industry Client

For expert FANUC servo motor repair services that you can rely on for reliable performance, look no further than MZI Precision. Our nationwide service, quick turnaround, emergency service options, and one-year warranty make us the go-to partner for businesses in need of top-notch servo motor repairs. Contact us today to experience the MZI Precision difference.

Conclusion

Expert Repair Services, MZI Precision’s Commitment, OEM Expertise, Exceptional Service and Support

At MZI Precision, our dedication to providing expert repair services for FANUC servo motors is unmatched. We understand the critical role these motors play in your operations, especially in high-demand industries like aerospace manufacturing. That’s why we’re committed to restoring your equipment to its peak performance with our comprehensive repair solutions.

Our team brings extensive OEM expertise to every repair project. We’ve invested in the training, equipment, and resources necessary to handle a wide range of FANUC servo motor repairs. Whether it’s AC or DC servo motors, our meticulous approach ensures that each repair meets or exceeds original specifications.

Exceptional service and support are the cornerstones of our business. We know that downtime can be costly, so we offer rapid turnaround times to get your operations back up and running as quickly as possible. Our nationwide service ensures that wherever you are, we can provide the support you need. And with our one-year warranty, you can have peace of mind knowing that your repair is backed by our commitment to quality.

We’re not just about fixing motors; we’re about providing solutions that enhance the performance and reliability of your machinery. From detailed electrical and mechanical testing to ensuring precise feedback device alignment, our quality assurance processes are rigorous. We also provide cost-effective alternatives to replacement, including an inventory of discontinued parts and the ability to manufacture compatible replacements.

Frequently asked questions about FANUC servo motor repair often center around the feasibility of repair, testing methods, and costs. We’re here to answer these questions and more, providing you with the information you need to make informed decisions about your servo motor repair needs.

For businesses requiring reliable FANUC servo motor repair services, MZI Precision is your trusted partner. Our commitment to OEM expertise, exceptional service, and support, combined with our nationwide reach, quick turnaround, and emergency service options, makes us the ideal choice. Experience the MZI Precision difference today and ensure the reliable performance of your machinery for years to come.

For more information about our spindle motor repair services and how we can assist with your FANUC servo motor repair needs, visit our Spindle Motor Repair Services page.